FieldCalcEngineering calculators

Wire size calculator

Picks the smallest copper or aluminum conductor that meets ampacity and keeps voltage drop under your limit.

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A
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Auto uses 60 °C for 100 A and below, 75 °C above.

ResultsWire Size

How the size is chosen

  1. Required ampacity. Continuous loads (running three hours or more) are multiplied by 125% per NEC 210.19(A) and 215.2(A).
  2. Temperature column. Per 110.14(C), circuits rated 100 A or less, or using 14–1 AWG, are limited to the 60 °C column unless all terminations are listed for 75 °C. Larger circuits use 75 °C.
  3. Ampacity. The smallest size in Table 310.16 that meets the required ampacity, also respecting the small-conductor limits in 240.4(D): 14 AWG copper at 15 A, 12 AWG at 20 A and 10 AWG at 30 A.
  4. Voltage drop. If that size drops more than your limit at the actual load current, the calculator steps up until it doesn't.

Ampacity reference (Table 310.16, copper)

Size60 °C75 °COCPD limit
14 AWG15 A20 A15 A
12 AWG20 A25 A20 A
10 AWG30 A35 A30 A
8 AWG40 A50 A
6 AWG55 A65 A
4 AWG70 A85 A
2 AWG95 A115 A
1/0 AWG125 A150 A
4/0 AWG195 A230 A
250 kcmil215 A255 A
500 kcmil320 A380 A

Worked example

A 40 A continuous load at 240 V, 100 ft away, on copper: 40 × 1.25 = 50 A required. At 100 A or less the 60 °C column applies, where 8 AWG is only 40 A, so 6 AWG (55 A) is the minimum. Voltage drop on 6 AWG at 40 A is 3.9 V, or 1.6%, so ampacity governs.

What this doesn't cover

Ampacity adjustment for more than three current-carrying conductors in a raceway (310.15(C)(1)), ambient temperature correction (310.15(B)), motor circuits (Article 430), and conductors in cable assemblies with their own limits such as NM cable (60 °C). Apply those before final sizing.

Frequently asked questions

What wire size do I need for a 50 amp circuit?
With 60 °C terminations, 6 AWG copper (55 A). With terminations listed for 75 °C, 8 AWG copper (50 A) is allowed. Long runs may need a larger size for voltage drop.
Why does the calculator use 60 °C for small circuits?
NEC 110.14(C)(1)(a) limits conductors on circuits of 100 A or less to their 60 °C ampacity unless every termination is listed for 75 °C. Most modern breakers are 75 °C rated, so choose 75 °C if you've confirmed that.
Do I count the neutral as a current-carrying conductor?
For derating, a neutral carrying only the unbalanced current of a single-phase or 3-phase wye circuit generally isn't counted. Neutrals of 3-phase 4-wire wye circuits feeding mostly nonlinear loads are counted.

Quick answers

Results are estimates for planning and education. Verify against the current code edition your jurisdiction has adopted, manufacturer data and a licensed professional before you build or install.